0.5T-40T Hydraulic steel shell furnace

The medium frequency coreless induction furnace is suitable for the smelting of cast iron, cast steel and non-ferrous metals. It consists of open furnace body, furnace frame, and tilting furnace oil cylinder, induction coil, magnetic yoke, high-pressure carbon-free rubber hose, furnace mouth and furnace bottom casting fixed material, a full set of stainless steel water inlet distributor, return water collector and clamps, etc. Composition, including wall mounted inlet and outlet water dispensers.  

◆ higher power density configuration, 750KW-10000KW per ton; 

◆ Open steel frame structure, easy for daily maintenance, inspection, large size H-beam, or square Steel tubes form the basic structure of the furnace frame, with a maximum inclination angle of 95 degrees; 

furnace The surface of the platform is knotted with refractory material, which protects the furnace body more fully and is not easy to deform; 

◆ Welded steel structure with proper supports and; 

◆ Safe, reliable and rigid Good, good shock absorption effect, low electromagnetic radiation, easy maintenance and other advantages.  

Pour Design < /span>

This product is a new type of special induction furnace, using Japan's latest intelligent fixed-point pouring and melting furnace process. It includes a furnace body support, a furnace body base and a tilting furnace connecting rod mechanism device, and the furnace body base is connected with the tilting furnace connecting rod mechanism device through the furnace body support. In the whole process of smelting, the molten metal can always be poured into the receiving port with a small diameter, and it is not easy to spill the liquid. It is suitable for the production of metal powder by the water (gas) atomization process. Improve the pouring process, ensure product quality, and improve the safety performance of production equipment.  

Furnace weighing system

The furnace body weighing system can be configured according to customer needs, and the weight data of the smelted metal can be transmitted to the PLC, which can conveniently and intuitively display the current metal weight in the furnace body, which is convenient for the operator to carry out the composition. Adjustment and production arrangement, with automatic melting management system, can realize automatic melting.  

Furnace back tilt mechanism

◆ Greatly reduces the labor intensity of furnace operators; 

◆ Improve work efficiency and make operators safer and less labor-intensive when removing slag; 

◆ Combined with the cyclone dust cover, it is more environmentally friendly when removing slag. The furnace body backward tilt mechanism can make the furnace body tilt back 0-25 degrees, and the furnace body backward tilt angle can be adjusted arbitrarily according to the height of the molten iron in the furnace to ensure that the molten iron and the slag removal port are on the same level, making the slag removal more convenient, Effortless. The slag removal port can be easily and quickly replaced. At the same time, the unique radian design of the backstage minimizes the gap between the platforms behind the furnace body, minimizing the debris falling into the furnace pit from the gap.

Cyclone hood 

◆ Adopt the latest double-arm double-support cyclone dust hood structure or single-arm single-support cyclone dust hood structure, with sturdy steel structure design, flat steel structure form, The thickness of the entire dust hood is reduced, taking up less space. The biggest advantage of the cyclone dust hood compared with the traditional hydraulic tilting dust hood is its "dual turning working mode". To stop, there is no need to operate the positioning pin to determine the tilting direction, and the dust hood that is properly turned up can effectively vacuum the dust during the spheroidizing process in front of the furnace.  

◆ Efficient dust collection performance is good, reducing workshop dust concentration and controlling exhaust gas emissions within the standard range to meet environmental protection requirements.  

Yoke

◆ Design Highlights: Specially designed widened yoke. The radian of the inner arc surface is consistent with the outer arc of the induction coil, both sides are clamped with stainless steel plates, no water cooling, and the yoke's accommodating area is greater than 65%.  

◆ Advantages: Minimize flux leakage, minimize flux loss, improve Electromagnetic coupling efficiency. Improve the utilization rate and achieve the maximum energy saving effect.